helical worm gear motor
Helical-worm gearmotors
Due to their style and from being combined with a helical gear stage, the helical-worm gearmotors S..DR.. have particularly high efficiency. They are also extremely low-noise and therefore avoid high noise emission levels.
Low-noise continuous operation: gear unit combination optimized regarding efficiency
Do you expect a drive remedy to impress you using its high level of functionality and efficiency? In that case, we’d recommend our high-quality helical-worm gearmotors EP for you. These could be implemented separately in the modular system. In this manner, they offer you an enormous range of sizes, equipment ratios and engine sizes.
However, their greatest strength is certainly their running smoothness and their incredibly low noise development. One thing is for certain – With the helical-worm gearmotors EP you opting for a powerful drive solution which you will hardly also hear.
The overall concept also offers you a lot more practical product characteristics and benefits. Included in these are the significantly higher efficiency of the helical-worm combinations as opposed to single helical-worm gear devices. This is how you save additional energy in the operation of your systems and are able to noticeably decrease ongoing operating costs.
You will receive the low-noise helical-worm gearmotors EP. – to fit your individual requirements – with a wide selection of AC motors. In addition, you can freely configure all the relevant properties. In this way, you can effectively make use of all the benefits offered by this combination of low-noise helical-worm gear unit and performance-optimized engine. Even greater variance may be accomplished thanks to the optional flange or foot-mounted design and by choosing between solid and hollow shaft.
Save money and time
By opting for among our gearmotors, you already are saving time and money with this selection and project planning. This is because our modular system enables a multitude of mixture options for gear products and motors. You can as a result reduce operating costs, count on a long service life and benefit from simplified maintenance that is characteristic of our brand.
Helical-worm gear units
Helical-worm combinations with considerably better efficiency than one helical-worm gear units
Very low-noise operation
Available variants:
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Ever-Power
More on helical-worm gear units of series EP
AC motors
Combine the helical-worm gear unit with this AC motors:
Characteristics
Quiet and dependable transmission of torque
High overload capacity
Hardened steel worm gear and bronze alloy worm wheel provide exceptional durability and lengthy service life.
Optional heavy duty bearings deliver high radial and axial load capacity
High strength cast iron casing (SK02050 – SK43125)
Lightweight, corrosion-resistant aluminium alloy housing (SK02040.1)
Application Specific Solutions
Fields of use
Intralogistics
Material handling
Presses
Version
Solid and Hollow shaft (keyed, shrink disc ) Designs
Obtainable in footed, shaft mount or flange mounted configurations
Right Angled gear units
Your advantages
Economical operation
Low noise
High permitted overhung loads
Helical-worm Gearmotor S Series
S series
Ever-Power helical-worm gear systems are helical/helical-worm combinations, so they are more efficient than normal helical-worm gear units. Because of their outstanding efficiency, these drives can be used in every industrial sector and tailored to person torque and quickness requirements. The reduction ratios afforded by the helical-worm equipment stage and the reduced noise levels during operation make these gearmotors ideal low-cost solutions for basic applications.
Available versions:
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Helical worm geared motors
Tough, compact, eye-catching!
Due to the unique mixture of optimized worm wheel material with unique lubricants, optimized shape, this powerful motor achieves high degrees of efficiency and torque. The housing machined on all sides allows diverse mounting options. Double chamber shaft seals are utilized as standard.
The reduced contour design helps it be ideal for implementing applications e.g. in the food industry. The housing has no recesses, which simplifies cleaning – an especially important feature for areas with stringent hygiene requirements.
Technical Data
Number of sizes:6
Power Range:0.12 – 7.5kW
Output torque range:50 – 1,300Nm
Ratio:3 – 3,400
Output option:result shaft, output shaft on both sides, hollow shaft, hollow shaft with shrink disc
Assembly/installation:uniblock, flange, torque arm, foot
Class 12 Helical and hardened and surface worm gears: Provides higher efficiencies and higher torque capability in smaller sizes.
Multiple Input Options: Essential gear motors, inch or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple Output Choices: Hollow bores and shrink disks for shaft mounting, inch and metric output shafts, mounting pilots and flanges offer an array of design solutions.
UNIBLOCK Housing: For maximum rigidity universal mounting on five sides or via a torque arm.
Sealed for Washdown: Continues contaminants and water out.
Worldwide Electric motor: Multiple leads and windings for worldwide multi volt/Hz requirements plus modular design to accept brakes, encoders or forced cooling.
EP equipment motors are economical, right-angle, worm-geared motors that install easily in the tightest applications. Economical right position worm geared motors arranged new requirements for reliability, efficiency and economic climate with unparalleled features including hollow shafts in the smallest sizes. An inverter friendly style offers easy integration right now and a future proof solution. The EP gear electric motor offers total flexibility in mounting choices includes shaft, base, face, and flange solutions. The engine terminal box can be mounted in option positions rotated in 90º steps around the motor frame providing for unparalleled integration opportunities.
EP gear motors comply with North American and International requirements, including NEMA, IEC, CSA, and CE, the EP series permits worldwide acceptance, a genuine total solution for our global customers.
Excellent protection of IP65 acc. to IEC 529 assures you that the EP series is dirt tight and hose proof,and can be used outside or in wet and dusty conditions without the use of additional enclosures. Full rated output is available at the output shaft of the machine.
Product Features
Power rating up to 5,5 kW.
Torque 25 … 1.000 Nm
Output Speeds 0,2 … 300 min-1
versatile installation possibilities
Completely enclosed, sealed against dust and water spray
Lubrication change initial after 15000 hrs
Low noise gearing
Mains connection 110 … 690V, 50/60Hz
Enclosure IP65 (Standard), IP66 (Optional)
Connection Standard with CAGE CLAMP®
Additional features:
Connecting with Connect connectors.
With built-in inverter up to 7,5kW.
EP-Mark
CSA, UL, ATEX, GOST, CCC, ISO9001, ISO14001, OHSAS18001
Motors according to Sobre 60034
Corrosion category predicated on DIN ISO 12944-5
C1, C2, C3, C4, C5-We, C5-M
Because of the unique combination of optimized worm wheel material with unique lubricants and optimized shape, this powerful geared motor achieves high levels of effectiveness and torque. The reduced contour design helps it be ideal for implementing applications e.g. in the food industry. The housing has no recesses, which simplifies cleaning – an especially important feature for areas with stringent hygiene requirements.
Nominal torque: 50 – 1300 Nm
Rated power: 0.12 – 7.5 kW
Ratio: 3 – 3400
The 800BR contains a wide selection of compact, durable helical gear drives with extended life performance features and simplified maintenance. The utilization of condition of the art helical and worm gear combinations affords optimum functionality fulfilling a multitude of ratio requirements. The 800 BR is usually functionally interchangeable with many major manufacturer’s drives.
SPECIFICATIONS
Double and triple reduction ratios from 8:1 to 900:1,
4 case sizes – 830, 840, 850, 860
All units shipped pre-lubed for your unique mounting position with KluberSYNTH UH1 6-460
Obtainable in NEMA C-face flanged and direct input
Projecting and hollow result shafts
Available accessories
Output flange kits
Torque arm kits
Base kits
Output shaft kits
Product Features
Available in nontoxic white (BK) and stainless epoxy finish (SBK)
Obtainable in hollow or projecting result shafts
Dual and triple reduction ratios
Flanged or foot mounted
All systems adaptable to flooring, sidewall or ceiling mounting
Helical worm geared motor
0,12 – 5,5 kW
4 – 996 Nm / 6 – 316 rpm
Stober MGS S helical worm geared motor
Efficient compact right-angle geared electric motor. A favorably priced option for the standard tasks expected of a right-angle drive.
5 equipment sizes (S0 to S4).
Electric motor power 0.12 to 5.5 kW.
Rated torque of 23 to 800 Nm.
Gear ratios from i = 6 to 680.
Backlash smaller than 20 arcmin.
Modular, torsionally stiff , leak-proof design.
Helical worm geared motors available with:
Solid shaft with keyway.
Hollow shaft with keyway, optional with cover.
Hollow shaft with shrink disk, optional with cover.
Gear unit and AC engine are directly flange mounted, the pinion is upon the motor shaft. This integrated compact design can be an essential factor for the high accuracy and the remarkable stiffness of EP geared motors.
For vector-controlled inverter operation usage of an incremental encoder is provided for as standard.
Worm gearboxes and helical worm gearboxes / geared motors (S and SS)
The degree of efficiency in Ever-Power powerful worm gearboxes and helical worm gearboxes is more than 90%. All worm shafts are produced from case hardened alloy metal and the flanks are precision surface. The worm wheels are made from unique wear-resistant bronze. Helical worm gears include a helical equipment. Worm gears with shrink disc, torque limiter, in addition to adjustable backlash designs are also component of our standard product range.
Worm gearboxes and helical worm gearboxes type S and SS are high-Performance gearboxes in universal style. The housings are produced from top quality cast iron. The rugget wall space and inner ribbing ensure incredibly torsional stiff and sound dampening housings. The external ripping provides a rapid heat conducting.
Type S und SS
Technical characteristics:
Optimised size/performance ratio
Designed for permanent procedure under rough circumstances
Above average lifespan
Housing produced from high quality grey cast iron with durable walls and internal ribbing
Intense torsional resistance and low noise
Case hardened worm shafts and worms with precision ground flanks
Worm wheels produced from unique bronze
Superior smooth operation
Space saving angular drive
Helical worm gearboxes equipped with helical gear wheel
Low engine speeds
Options:
Basic mounting, flange mounting or universal design
Output shaft available because solid shaft or hollow shaft
Shrink disc, torque limiter,as well as adjustable backlash
Second shaft end for fitting encoders or brakes
Torque arm
IEC-adaptor
NEMA version
Free input shaft
ATEX specification according to directive 94/9/EG

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