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Ever-Power – The powerful bevel gearbox
The design of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox has been created with a particular torque/speed relationship at heart and therefore benefits from many advantages.
compact and rigid design ensures highest overall performance whilst getting space and weight efficient
Friction-locked suit between shaft and bevel gear
Energy-saving due to high efficiency rating of 98%
Options
extra cooling: oil circulation system for cooling, cooling packs with or without additional fan
extended output hollow shaft for shrink disk (with or with out shrink disc)
customized designs
mounting feet
also obtainable in stainless steel
The EP-Series spiral bevel gearbox product line offers 7 different sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, as well as universal mounting capability.
All of these options are created feasible by a modular style concept that begins with a cubic casing.
The EP-Series can be an extremely versatile product line, meeting virtually all of the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide doggie clutch, including a neutral.
EP Series The same as ZD With manual forward neutral and invert.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Equipment Reducers – EP Series
Our EP-Series is a good spiral bevel gearbox solution whether for electric power transmission, high torque, or dynamic applications. These gearboxes feature durable cast iron housings, hardened bevel gears that are lapped in pairs, and robust bearings all contributing to a dependable and optimized performance.
Features
Readily available in a wide selection of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated for life with synthetic oil
Merging these features with Ever-Power capability to customize, the EP-Series spiral bevel gearbox will be a perfect addition to your model design.
Below is a selection of EP-Series gearboxes. You will find the full product line, with technical specs and CAD models, right here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Electricity spiral bevel gearboxes are ideal for universal use thanks to their machine-friendly construction and adaptability. The efficient and reliable top performer is obtainable in different versions. Like all Ever-Electricity spiral bevel gearboxes, they are produced using the modern production approach to ground circular arc teeth according to Ever-Electric power. For customers, this means higher toothing quality and accuracy as well as even faster delivery times.
Angular gearbox with solid shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque upon output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input acceleration: N1maxzul [min-1] up to 4500
Strong spiral bevel gearboxes – compact and simple to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide selection of spiral bevel gearboxes happen to be characterised by high quality and robust performance by virtue of the gear housing made of cast iron. Our spiral bevel gearboxes are manufactured in four different variations. The drive and the wheel are mainly made out of Ever-Power spiral gearing providing a quiet, steady and efficient operation.
Type EP is the standard version where the bedding consists of strong single-row deep groove ball bearings upon polished bearing seats.
Type “E” and “P” are gearboxes designed for tranny of high torques at low revolutions. The bearings are strong conical roller bearings on polished bearing seats.
Type “L” is a special gearbox manufactured according to client requirements.
Our spiral bevel gearboxes can be supplied with up to four shafts, hollow shaft and with an output torque as high as 1,000 Nm and will end up being fitted with a engine flange with a good coupling for direct mounting of the motor.
The spiral bevel gearboxes can be found in the following gear ratios 1:1, 1,5:1, 2:1 and 3:1 and may also be supplied as reversing gears. All spiral bevel gearboxes are life-time lubricated and can be supplied in a hygienic version with a lubricant authorized for the meals industry, with stainless shafts and with a rustproof yellowish chromated gear housing. When there is a want for particular shafts or flanges, we have great experience in adapting gearboxes – also in smaller quantities – or in designing particular gearboxes for example with gear housings in stainless or as accuracy gearboxes with minimal backlash.
The typical definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking at bevel gears coming from the distinctions in helix angles, they could be generally classified into directly bevel gears, which don’t have helix angles, and spiral bevel gears (including zerol bevel gears), which do possess helix angles. However, because of the fact that manufacture facilities for directly bevel gears are becoming rare and the fact that straight bevel gears teeth cannot be polished, producing spiral bevel gears which can be polished superior when it comes to noise reduction, spiral bevel gears are likely to become more common later on.
Bevel gears could be generally classified by their manufacturing strategies, namely the Gleason technique and Klingelnberg method, which each possess differing teeth forms, and presently most gears utilize the Gleason technique. Incidentally, all gears manufactured by Ever-Power use the Gleason method.
Ever-Power explanation: Spiral bevel gearbox
High-precision and high performance spiral bevel gearboxes from Ever-Power are used worldwide in all commercial sectors of mechanical engineering.
Our comprehensive manufacturing facilities and our in-home heat treatment make us extremely flexible and responsive. We work together together with you, providing tips and assistance for your unique software, guiding you through idea, design and produce according to your individual requirements.
Provides invaluable rewards for customised solutions.
Additional drive shafts and a choice of internal gear arrangements make the standard version of our spiral bevel gearbox truly adaptable. From one to three extra shafts, you will find the perfect solution.
Accuracy of gearing guaranteed by verifiable inspection reports (single flank test)
Various gearbox quality classes
Numerous special options available, such as reinforced bearings or cooling for procedure at high temperatures
Versions for special requirements such as for example ATEX or for make use of in the food industry
Various corrosion resistant finishes: aluminium, stainless steel, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have verified their versatility and value time when you are extremely precise with suprisingly low backlash and incredibly low transmission error. Silent, shock resistant, possess overload capability and so are space saving.
The high precision spiral bevel gearbox is utilized worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” when it comes to quality, diversity, longevity and dependability.
The modified helical teeth of spiral bevel gears create reliable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears happen to be carefully spaced to permit lubricants to be distributed evenly. The spiral bevel gears in a Ever-Power gearbox are precisely adjusted via a unique, flexible locknut design.
Spiral bevel gears are designed for applications that want high speed and great torque power. They can help cut customer costs by giving long-lasting performance with minimal need for repairs or replacements. With spiral bevel gears, you don’t have for offsets and a considerably reduced threat of overheating. Curved tooth and deeper traction between those the teeth ensures higher asset availability to improve flexible performance and prolong equipment life.
Spiral bevel gears are bevel gears with helical teeth situated in a 90-level angle. The teeth were created with a slight curve to supply better versatility and traction. Although they could be considered a hypoid gear, they have no offsets, which indicates they will not slip during procedure. This ensures smooth, reliable transmission ideal for high-speed, high-torque applications.