Product Description
WPKA Horizontal Cast Iron Housing Universal Speed Reducer Worm Gearbox
Product Description
WP series worm gearbox is developed on the basis of the WD series worm gearbox. The housing is made of rigid cast iron with high strength, which can be suitable for harsh environments. It has various housing designs, the input forms include CHINAMFG shaft input, hollow hole input, and flange input, and the output forms include CHINAMFG shaft output and hollow hole output, so the WP series worm gearbox owns a variety of installation forms for option. It can be directly connected to the motor conveniently and be used with various mechanical equipment.
WP series worm gearbox product specifications 40-250; transmission ratio 10-60 single stage, 200-900 double stage; input power 0.12-33.2kW; output torque 6-6050N.m: a total of 60 series of more than 20,000 different specifications, transmission ratio, connection and installation methods can be selected to meet various user needs.
Type: | WP series Single-stage Speed Reducer-Iron Worm Gear Box |
Model: | 40,50,60,70,80,100,120,135,155,175,200,250 |
Brand name: | Ever-power or OEM |
Color: | Blue/Green or on request |
Ratio: | 10-60 |
Input power: | 0.12-33kw(Under the case of input speed 1500rpm) |
Output torque: | 6-6571n.m |
Bearing: | C&U, CHINAMFG or specified |
Seal: | CTY, CFW or specified |
Origin: | ZHangZhoug, China |
Warranty: | 1 year |
Product features: |
It adopts American technology with durability, stable transmission, large carrying capacity, low noise, compact structure, large transmission ratio and wide power. |
Application areas: | Textile printing and dyeing, rubber and plastic machinery, building materials machinery, environment protection machinery, lifting machinery, food packaging, metallurgical machinery, petrochemical industry, stage machinery and new energy field. |
Product Parameters
Features:
1. Stable transmission, low vibration, impact, and noise, large reduction ratio, broad versatility, and suitable for use with various mechanical equipment.
2. Large transmission ratio can be obtained by single-stage transmission with a compact structure. Most reducers have suitable self-locking properties and can save the brake device for mechanical equipment requiring brakes.
3. The meshing friction loss between worm screw teeth and worm gear surface is relatively large, so the transmission efficiency is lower than that of the gear, it is easy to be heated, and the temperature is higher.
4. Higher requirements for lubrication and cooling.
5. Good interfitting. National standards manufacture the worm and worm.
Models & Variants:
WPA Series – Lower Input Shaft
WPS Series – Upper Input Shaft
WPDA Series – Lower Input Flange
WPDS Series – Upper Input Flange
WPO Series – Vertical Upward Output Shaft
WPX Series – Vertical Downward Output Shaft
WPDO Series – Vertical Upward Output Shaft, Input Flange
WPDX Series – Vertical Downward Output Shaft, Input Flange
Packaging & Shipping
Packaging: To ensure the integrity of product appearance, we will choose cartons, wooden pallets, and wooden pallets according to customer needs.
Delivery time: Each reducer is manufactured and tested by strict and fixed procedures to ensure that the quality is correct before leaving the factory and delivery on time.
Transportation mode: We will choose the most suitable mode of transportation for our customers according to the weight and size of the goods. We can also choose the mode of transportation according to the needs of our customers.
Receiving and after-sales service: After receiving the goods, please check whether they are in good condition. We will provide customers with perfect after-sales service.
Company Profile
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
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Hardness: | Soft Tooth Surface |
Installation: | 90 Degree |
Layout: | Coaxial |
Gear Shape: | Conical – Cylindrical Gear |
Step: | Stepless |
Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
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Common Problems and Troubleshooting for Worm Gearboxes
Worm gearboxes, like any mechanical component, can experience various issues over time. Here are some common problems that may arise and possible troubleshooting steps:
- Overheating: Overheating can occur due to factors such as inadequate lubrication, excessive loads, or high operating temperatures. Check lubrication levels, ensure proper ventilation, and reduce loads if necessary.
- Noise and Vibration: Excessive noise and vibration may result from misalignment, worn gears, or improper meshing. Check for misalignment, inspect gear teeth for wear, and ensure proper gear meshing.
- Leakage: Oil leakage can be caused by damaged seals or gaskets. Inspect seals and gaskets, and replace them if necessary.
- Reduced Efficiency: Efficiency loss can occur due to friction, wear, or misalignment. Regularly monitor gearbox performance, ensure proper lubrication, and address any wear or misalignment issues.
- Backlash: Excessive backlash can affect precision and accuracy. Adjust gear meshing and reduce backlash to improve performance.
- Seizure or Binding: Seizure or binding can result from inadequate lubrication, debris, or misalignment. Clean the gearbox, ensure proper lubrication, and address misalignment issues.
- Worn Gears: Worn gear teeth can lead to poor performance. Regularly inspect gears for signs of wear, and replace worn gears as needed.
- Seal Wear: Seals can wear over time, leading to leakage and contamination. Inspect seals regularly and replace them if necessary.
If you encounter any of these problems, it’s important to address them promptly to prevent further damage and maintain the performance of your worm gearbox. Regular maintenance, proper lubrication, and addressing issues early can help extend the lifespan and reliability of the gearbox.
Materials Used for Worm Gears
Worm gears are manufactured using a variety of materials to meet different application requirements. Some commonly used materials for worm gears include:
- Steel: Steel is a popular choice for worm gears due to its strength, durability, and wear resistance. It can handle heavy loads and is often used in industrial applications.
- Bronze: Bronze offers good lubricity and is commonly used for the worm gear (worm) component. It provides effective wear resistance and works well in applications where quiet operation is essential.
- Cast Iron: Cast iron is known for its high strength and durability. It’s often used for worm gears in applications where shock loads or heavy-duty conditions are expected.
- Aluminum: Aluminum worm gears are lightweight and corrosion-resistant, making them suitable for applications where weight reduction is important.
- Plastic: Some worm gears are made from plastic materials such as nylon or acetal. These materials are often chosen for their self-lubricating properties and quiet operation.
- Composite Materials: Composite materials can offer a combination of properties, such as lightweight construction and corrosion resistance. They can be suitable for specific applications.
The choice of material depends on factors such as the application’s load, speed, operating environment, and required performance characteristics. It’s important to consider these factors when selecting the appropriate material for worm gears to ensure optimal performance and longevity.
What is a Worm Gearbox and How Does It Work?
A worm gearbox, also known as a worm gear reducer, is a mechanical device used to transmit rotational motion and torque between non-parallel shafts. It consists of a worm screw and a worm wheel, both of which have helical teeth. The worm screw resembles a threaded cylinder, while the worm wheel is a gear with teeth that mesh with the worm screw.
The working principle of a worm gearbox involves the interaction between the worm screw and the worm wheel. When the worm screw is rotated, its helical teeth engage with the teeth of the worm wheel. As the worm screw rotates, it translates the rotational motion into a perpendicular motion, causing the worm wheel to rotate. This perpendicular motion allows the worm gearbox to achieve a high gear reduction ratio, making it suitable for applications that require significant speed reduction.
One of the key features of a worm gearbox is its ability to provide a high gear reduction ratio in a compact design. However, due to the sliding nature of the meshing teeth, worm gearboxes may exhibit higher friction and lower efficiency compared to other types of gearboxes. Therefore, they are often used in applications where efficiency is not the primary concern but where high torque and speed reduction are essential, such as conveyor systems, elevators, automotive steering systems, and certain industrial machinery.
editor by CX 2023-10-07